Product Description
GICL Type Drum Tooth Gear Flexible Coupling with High Torque
♦GICL drum shape gear coupling advantage:
1. Lowest pice based on large scale production
2. High and stable quality level
3. Punctual delivery time
4. Best after-sale service
5. Always responsible and reliable
6. Rich experience working with big companies in this field
7. ISO9001-2008 certified
8.This type gear coupling can replace with Japanese coupling
♦ Features:
1.Widely used in various mechanical and hydraulic fields
2.Low-cost maintainance
3.Compensation for axial,radial and angular misalignment
4.Convenient axial plugging assembly
5.Installed horizontally and vertically without using any special tools.
6.Excellent mechanical properties
7.No brittlement at low temperature
8.Good slippery and frictional properties
9.Exellent electrical insulation
♦ Technical Data
Model |
Tn(N.m) | [n](r/min) | d1,d2,dz | Shaft hole length | D | C | C1 | C2 | Kg.m2 | Kg | |
Y | Z1,J1 | ||||||||||
L | |||||||||||
GICL1 | 630 | 7100 | 42 | – | 125 | 20 | – | – | 0.009 | 5.9 | |
52 | 38 | – | 24 | ||||||||
25 28 | 62 | 44 | 10 | – | 19 | ||||||
82 | 60 | 2.5 | 15 | 22 | |||||||
GICL2 | 1120 | 6300 | 25 28 | 62 | 44 | 144 | 10.5 | – | 29 | 0.02 | 9.7 |
82 | 60 | 12.5 | 30 | ||||||||
112 | 84 | 2.5 | 13.5 | 28 | |||||||
GICL3 | 2240 | 5900 | 82 | 60 | 174 | 3 | 24.5 | 25 | 0.047 | 17.2 | |
112 | 84 | 17 | 28 | ||||||||
60 | 142 | 107 | 35 | ||||||||
GICL4 | 3600 | 5400 | 82 | 60 | 196 | 14 | 37 | 32 | 0.091 | 24.9 | |
112 | 84 | 28 | |||||||||
142 | 107 | 3 | 17 | 35 | |||||||
GICL5 | 5000 | 5000 | 112 | 84 | 224 | 3 | 25 | 28 | 0.167 | 38 | |
71 75 | 142 | 107 | 20 | 35 | |||||||
80 | 172 | 132 | 22 | 43 | |||||||
GICL6 | 7100 | 4800 |
112 | 84 | 241 | 6 | 35 | 35 | 0.267 | 48.2 | |
71 75 | 142 | 107 | 20 | 35 | |||||||
172 | 132 | 4 | 22 | 43 | |||||||
GICL7 | 10000 | 4500 | 71 75 | 142 | 107 | 260 | 4 | 35 | 35 | 0.453 | 68.9 |
172 | 132 | 22 | 43 | ||||||||
100 | 212 | 167 | 48 | ||||||||
GICL8 | 14000 | 4000 |
142 | 107 | 282 | 5 | 35 | 35 | 0.646 | 83.3 | |
172 | 132 | 22 | 43 | ||||||||
100 110 | 212 | 167 | 48 | ||||||||
GICL9 | 18000 | 3500 |
142 | 107 | 314 | 10 | 45 | 45 | 1.036 | 110 | |
172 | 132 | ||||||||||
212 | 167 | 5 | 22 | 43 | |||||||
49 | |||||||||||
GICL10 | 31500 | 3200 | 172 | 132 | 346 | 5 | 43 | 43 | 1.88 | 157 | |
212 | 167 | 22 | 49 | ||||||||
130 140 | 252 | 202 | 29 | 54 | |||||||
GICL11 | 40000 | 3000 | 212 | 167 | 380 | 6 | 29 | 49 | 3.28 | 217 | |
252 | 202 | 54 | |||||||||
160 | 302 | 242 | 64 | ||||||||
GICL12 | 56000 | 2600 | 120 125 | 212 | 167 | 442 | 6 | 57 | 57 | 5.08 | 305 |
252 | 202 | 29 | 55 | ||||||||
302 | 242 | 68 | |||||||||
GICL13 | 80000 | 2300 | 140 150 | 252 | 202 | 482 | 7 | 54 | 57 | 10.06 | 419 |
302 | 242 | 32 | 70 | ||||||||
190 200 | 352 | 282 | 80 | ||||||||
GICL14 | 112000 | 2100 | 302 | 242 | 520 | 8 | 42 | 70 | 16.774 | 594 | |
352 | 282 | 32 | 80 | ||||||||
GICL15 | 160000 | 1900 | 352 | 282 | 580 | 10 | 34 | 80 | 26.55 | 783 | |
140 150 | 410 | 330 | 38 | – | |||||||
GICL16 | 250000 | 1600 | 200 220 | 352 | 282 | 680 | 10 | 58 | 80 | 52.22 | 1134 |
410 | 330 | 38 | – | ||||||||
280 | 470 | 380 | 38 | ||||||||
GICL17 | 280000 | 1500 | 220 | 352 | 282 | 720 | 10 | 74 | 80 | 69 | 1305 |
410 | 330 | ||||||||||
280 300 | 470 | 380 | 39 | – | |||||||
GICL18 | 355000 | 1400 | 410 | 330 | 775 | 10 | 46 | – | 96.16 | 1626 | |
470 | 380 | 41 | – | ||||||||
GICL19 | 450000 | 1300 | 260 | 410 | 330 | 815 | 10 | 67 | – | 115.6 | 1773 |
470 | 380 | 41 | |||||||||
340 | 550 | 450 | |||||||||
GICL20 | 500000 | 1200 | 470 | 380 | 855 | 13 | 44 | – | 167.41 | 2263 |
♦Product Display
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS,WSD,WSP |
Cardan Shaft | SWC,SWP,SWZ |
Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Misaligned Tooth Couplings: Challenges and Mitigation
Misalignment in tooth couplings can lead to various challenges that affect coupling performance and equipment reliability. Here are some challenges that can arise from misaligned tooth couplings and how they can be mitigated:
1. Increased Wear: Misalignment causes uneven loading and increased stress on the teeth of the coupling, leading to accelerated wear and potential tooth damage.
2. Reduced Efficiency: Misaligned couplings can result in energy losses due to increased friction and inefficient torque transmission.
3. Vibration and Noise: Misalignment can induce vibration and noise in the machinery system, affecting both operator comfort and equipment lifespan.
4. Premature Failure: Excessive misalignment can lead to premature coupling failure and unexpected downtime.
To mitigate these challenges, consider the following steps:
1. Proper Alignment: Ensure that the connected shafts are aligned within the specified tolerances. Use alignment tools and techniques to achieve accurate shaft alignment.
2. Regular Inspection: Perform routine inspections of the coupling to detect any signs of wear, damage, or misalignment. Address any issues promptly.
3. Lubrication: Proper lubrication reduces friction and wear, especially in misaligned conditions. Follow manufacturer guidelines for lubrication frequency and type.
4. Coupling Maintenance: Follow recommended maintenance practices provided by the coupling manufacturer to extend its lifespan and performance.
By addressing misalignment issues proactively and following proper maintenance practices, you can ensure the optimal performance and longevity of tooth couplings in your machinery systems.
Influence of Teeth Profiles and Spacing on Tooth Coupling Performance
The design of teeth profiles and spacing in tooth couplings significantly impacts their performance in various ways:
1. Torque Transmission: The shape of teeth profiles determines how efficiently torque is transmitted between the two shafts. Properly designed profiles maximize the surface contact area, enhancing torque transmission capabilities.
2. Load Distribution: The teeth profiles and spacing affect how loads are distributed across the coupling. Even distribution helps prevent localized stress concentrations and ensures uniform wear and longevity.
3. Misalignment Compensation: Tooth couplings with specific teeth profiles and spacing can better accommodate angular, radial, and axial misalignments between shafts. This reduces the risk of excessive wear and prolongs coupling life.
4. Backlash and Precision: The teeth spacing impacts the level of backlash, or play, between the teeth during rotation. Smaller teeth spacing reduces backlash, leading to more precise and accurate motion transmission.
5. Noise and Vibration: Well-designed teeth profiles and spacing can minimize noise and vibration during operation by promoting smoother engagement and disengagement of teeth.
6. Fatigue Resistance: Proper teeth profiles and spacing help distribute stresses evenly, enhancing the coupling’s fatigue resistance against cyclic loads.
7. Material Selection: Teeth profiles and spacing also influence the choice of materials for the coupling. Certain profiles may require specific materials to ensure durability and optimal performance.
8. Efficiency: Optimized teeth profiles and spacing reduce friction and wear, resulting in higher coupling efficiency and less energy loss.
9. Customization: The flexibility to customize teeth profiles and spacing allows engineers to tailor the coupling’s performance to the specific application requirements.
Overall, the design of teeth profiles and spacing is a critical factor in determining the overall efficiency, durability, precision, and performance of tooth couplings in various mechanical systems.
Proper Installation and Maintenance of Tooth Couplings
To ensure the proper function and longevity of a tooth coupling, follow these guidelines:
Installation:
- Ensure shafts are aligned within manufacturer specifications to prevent excessive loads on the coupling.
- Clean and inspect the coupling components before installation to avoid debris or contaminants.
- Use appropriate tools and methods to achieve proper fit between the coupling and the shafts.
- Follow the manufacturer’s instructions for tightening bolts or fasteners to the recommended torque.
Maintenance:
- Regularly inspect the coupling for signs of wear, such as tooth damage, corrosion, or misalignment.
- Check for any abnormal vibrations, noise, or overheating during operation, which could indicate coupling issues.
- Keep the coupling and surrounding area clean to prevent the accumulation of dirt or debris.
- Regularly lubricate the coupling as per the manufacturer’s recommendations to reduce friction and wear.
- Monitor the alignment of the connected equipment and address any misalignment promptly.
- Replace worn or damaged components promptly to avoid further damage and maintain coupling performance.
Following proper installation and maintenance practices will help maximize the efficiency and service life of the tooth coupling.
editor by CX 2024-02-20