Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
|Place of origin:||Jangsu,China|
|Type:||Powder metallurgy sintering|
|Spare parts type:||Powder metallurgy parts|
|Machinery Test report:||Provided|
|Key selling points:||Quality assurance|
|Mould type:||Tungsten steel|
|Material standard:||MPIF 35,DIN 3571,JIS Z 2550|
|Application:||Small home appliances,Lockset,Electric tool, automobile,|
|Brand Name:||OEM SERVICE|
|After-sales Service:||Online support|
|Processing:||Powder Metallurgr,CNC Machining|
|Powder Metallurgr:||High frequency quenching, oil immersion|
|Quality Control:||100% inspection|
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Comparison of Tooth Couplings with Gear and Jaw Couplings
Tooth couplings, gear couplings, and jaw couplings are all types of couplings used in mechanical systems. Here’s a comparison of tooth couplings with gear and jaw couplings:
- They have interlocking teeth that provide high torque transmission capacity.
- Offer excellent misalignment compensation due to the tooth design.
- Can handle angular, radial, and axial misalignment.
- Transmit torque with low backlash and high torsional stiffness.
- Use gears to transmit torque, providing high torque capacity.
- Handle angular misalignment but are less effective with radial and axial misalignment.
- Have backlash due to the gear design, which can affect precision applications.
- Require periodic lubrication and maintenance.
- Use elastomeric elements (jaws) for torque transmission.
- Provide good torsional stiffness and misalignment compensation.
- Handle moderate angular and axial misalignment but limited radial misalignment.
- Are simple in design and easy to install.
Ultimately, the choice between these couplings depends on the specific requirements of the application. Tooth couplings are preferred for high torque, precision, and demanding applications that require precise torque transmission and efficient misalignment compensation. Gear couplings excel in high torque situations but may have more backlash. Jaw couplings are suitable for simpler applications with moderate misalignment and torque requirements.
Specialized Maintenance Practices for Longevity of Tooth Couplings
To ensure the longevity of tooth couplings, specialized maintenance practices should be followed:
- Lubrication: Proper lubrication is crucial to reduce friction and wear between the teeth. Use lubricants recommended by the coupling manufacturer and ensure regular lubrication.
- Lubricant Quality: Use high-quality lubricants with suitable viscosity and additives for optimal performance and protection against corrosion.
- Lubrication Frequency: Follow the manufacturer’s recommendations for lubrication intervals. Factors such as operating conditions and environment can influence the frequency.
- Alignment: Maintain proper alignment of connected shafts to prevent excessive load and wear on the teeth. Misalignment can lead to premature failure.
- Inspection: Regularly inspect tooth couplings for signs of wear, damage, or misalignment. Early detection allows for timely repairs or replacements.
- Torque Monitoring: Monitor transmitted torque to ensure it remains within the coupling’s rated capacity. Excessive torque can lead to overloading and damage.
- Temperature: Monitor coupling temperature during operation. Elevated temperatures could indicate problems like inadequate lubrication or misalignment.
- Vibration Analysis: Use vibration analysis tools to detect abnormal vibrations that may indicate coupling issues or misalignment.
- Professional Inspection: Periodically have a professional inspect and assess the condition of the tooth coupling. They can identify potential issues that might go unnoticed.
- Replace Worn Parts: If wear or damage is detected, replace worn components promptly to prevent further deterioration.
- Manufacturer Guidelines: Adhere to the manufacturer’s maintenance recommendations and guidelines for the specific tooth coupling model.
Following these specialized maintenance practices can help ensure the reliable operation and extended lifespan of tooth couplings in machinery systems.
Benefits and Applications of Tooth Couplings
Using a tooth coupling offers several key benefits in mechanical systems:
- High Torque Transmission: Tooth couplings can handle high torque loads, making them suitable for heavy-duty applications.
- Angular Misalignment: They accommodate angular misalignment between shafts, reducing stress and wear on components.
- Axial Movement: Tooth couplings allow limited axial movement, which is crucial in applications with varying distances between shafts.
- Compact Design: Tooth couplings have a compact design, making them ideal for applications with limited space.
- Efficient Power Transmission: The meshing teeth provide efficient torque transmission with minimal backlash.
Tooth couplings find applications in various industries:
- Manufacturing: Used in conveyor systems, pumps, compressors, and machine tools.
- Automotive: Used in drivetrains, power transmission, and steering systems.
- Marine: Used in marine propulsion systems, winches, and deck machinery.
- Power Generation: Used in turbines, generators, and cooling tower fans.
- Aerospace: Used in aircraft control systems, landing gear, and engine accessories.
editor by CX 2023-09-12